Guy
Marsden
 

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A CANOE
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home > canoe

Building a Sassafras 14 ft. stitched lapstrake canoe

HOME laying out
the planks
cutting
planks
gluing
planks
rabbeting
edges
stitching
seams
shaping
hull
filleting
stems
gluing
seams
removing
stitches
filling
holes
gluing
inwhales
gluing
outwhales
glassing
outside
glassing inside glassing
keel
decks and
seat mounts
installing
seats
epoxy
coat
sanding varnishing finishing up launching storage BILL OF
MATERIALS

August 20, 2007
Glassing the keel

I ran out of epoxy and had to run out to the store today to get another quart to finish the job.  While that means I have used 1 gallon of epoxy, not all of it went on the boat due to waste.  I'd say that just over 3/4 of a gallon was actually applied to the hull so far, so in a perfect world a gallon would be enough.

I cut a 4" strip of fiberglass the whole length of the keel line right up the stem to the gunwhales.  I cut  another 2 18" pieces  that I cut on the bias for extra strength along the keel line near the ends, this will resist abrasion where it needs the most strength.  I used 8 ounces of epoxy that I brushed on with a shortened disposable brush.  The shorter pieces were laid on over the full length glass while it was all wet.

August 21, 2007
Second coat of epoxy

Here's my mixing station set up on my table saw.  I always put on rubber gloves before working with the epoxy, no matter how neat I try to be, I always end up with epoxy all over the gloves and tools.  I don't want to get over exposed to the epoxy and get sensitive or allergic to it.

Today I sanded the edges of the fiberglass along the edges to smooth it in to the surface.  Then I rolled on about 4 ounces of epoxy over the entire seam to fill the pattern of the glass so the surface is now smooth.

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